Process Reactor
Process Reactor
A process reactor is an agitated vessel used as a general-purpose unit for mixing, reaction or process-holding duties. Mechotech designs and manufactures the Process Reactor as turnkey process equipment in SS 316L (or a process-appropriate grade) for pharmaceutical, nutraceutical, food and botanical process lines. Each unit is configured to the client’s duty, batch size and target output, then fabricated, installed and commissioned by Mechotech as a single accountable scope. It sits in Mechotech’s reaction and synthesis equipment range alongside the chemical, jacketed, stainless steel, synthesis, glass-lined and high-pressure reactors.
The Process Reactor is an SS 316L (or process-appropriate grade) agitated vessel with electropolished product-contact surfaces and integrated instrumentation, configured to the unit operation it supports. As labelled on the page’s original illustration, a typical configuration has an agitator motor and drive, a sight glass, a process inlet, a pressure gauge, jacket inlet and outlet connections and a product outlet, with a control panel offering automated operation, temperature and pressure monitoring, agitation control, data logging and reports and CIP / SIP readiness. The configuration is selected to the duty; capacity, materials and ancillaries are established during process development and pilot validation, and no fixed figures are quoted on this page.
Technical Specifications
| Product | Process Reactor |
|---|---|
| Technology | Agitated process vessel for mixing, reaction or process-holding duties |
| Vessel Construction | SS 316L (or process-appropriate grade), electropolished product-contact surface |
| Agitation | Agitator motor and drive, configured to the process |
| Jacket Connections | Jacket inlet and outlet for hot / cold media, where the duty needs heating or cooling; medium configured to the process |
| Process Connections | Process inlet and product outlet; additional nozzles as configured |
| Typical Configuration | Agitator motor, sight glass, process inlet, pressure gauge, jacket inlet and outlet, product outlet and a control panel with automated operation, temperature and pressure monitoring, agitation control, data logging and reports, and CIP / SIP readiness as an option; selected to the duty |
| Cleaning | CIP / SIP-ready connections as an option |
| Automation | PLC-based control with integrated instrumentation (configurable) |
| Capacity | Configured to requirement — pilot to commercial, with modular expansion |
| Compliance | GMP hygienic design; full documentation for qualification |
| Output | Processed batch, discharged through the product outlet |
Plant Capacities
| Scale | Typical Duty | Configuration |
|---|---|---|
| Pilot | Process validation and small-batch duties | Small agitated vessel with instrumentation |
| Production | Plant-scale batch processing | Medium vessel with agitator, jacket connections and control panel as required |
| Large commercial | Larger batch volumes | Larger vessel and ancillaries sized to the duty |
Vessel volume, agitation, jacket duty and ancillaries are configured to the process and batch size; a pilot unit is recommended to validate parameters before scaling.
Manufacturing Process
Charging
Raw materials and solvents are charged through the process inlet.
Agitation & Mixing
The agitator keeps the contents mixed so heat and reactants are distributed through the batch.
Heating or Cooling (where required)
Where the duty needs it, hot or cold media circulating through the jacket inlet and outlet bring the batch to, and hold it at, the process temperature.
Reaction or Processing
The batch runs under monitored temperature, agitation and pressure for the process duty.
Discharge
The processed batch is discharged through the product outlet.
Clean-in-Place
Where CIP / SIP-ready connections are fitted, the vessel is cleaned between batches.
Major Plant Equipment
- SS 316L process reactor vessel
- Agitator motor and drive
- Sight glass
- Jacket inlet and outlet connections (where required)
- Process inlet and product outlet nozzles
- Pressure gauge
- CIP / SIP-ready connections (optional)
- Instrumentation — temperature, pressure and agitation
- PLC-based control panel with data logging and reports
Plant Output
Applications
- Pharmaceutical and nutraceutical process manufacturing
- Botanical and herbal extraction industries
- Food and flavour processing
Key Features
General-Purpose Agitated Vessel
A configurable agitated vessel that serves mixing, reaction or holding duties, selected to the process.
Instrumented, Recipe-Ready Control
Temperature, pressure and agitation are monitored and controlled from the PLC panel, with data logging and reports.
Hygienic Construction
SS 316L (or process-appropriate grade) with electropolished product-contact surfaces, with full documentation to support GMP qualification.
CIP / SIP-Ready Option
CIP / SIP-ready connections are available as an option for cleaning between batches.
Turnkey Engineering
Design, fabrication, installation and commissioning are delivered as one accountable scope.
Scalable Capacity
The reactor is configured to requirement from pilot scale upward, with modular expansion.
Frequently Asked Questions
What is a process reactor and when is it used?
Does Mechotech supply the complete Process Reactor?
How does the Process Reactor differ from the other reactors Mechotech lists?
What controls does the Process Reactor have?
What capacities are available for the Process Reactor?
What information is needed to specify a Process Reactor?
Which related reactors does Mechotech list?
Ready to discuss your project?
Get a free quote and technical consultation from our engineering team.