
Nutraceutical & Botanical Extraction Plants

Nutraceutical & Botanical Extraction Plants
Mechotech designs and manufactures turnkey nutraceutical and botanical extraction plants for producing standardised, plant-based extracts — engineered around the marker-compound consistency that dietary-supplement, nutraceutical, and pharma-adjacent ingredient buyers require.
A nutraceutical or botanical extraction plant covers the same core solvent-extraction machinery train as our general herbal extraction plants, engineered instead around standardisation to a declared marker-compound specification. Built in SS 316L with integrated solvent recovery, PLC-based automation, and full documentation, each plant is delivered as a commissioned, turnkey system.
Technical Specifications
| Product | Nutraceutical & Botanical Extraction Plant |
|---|---|
| Process Category | Nutraceutical & Botanical Extraction Plants |
| Raw Material | Botanical raw material (target botanical and plant part confirmed per project) |
| Extract Type | Standardised plant-based extract, standardised to a declared marker-compound specification |
| Extraction Method | Food- or pharma-grade solvent (alcohol / aqueous) extraction in closed jacketed SS 316L extractors, multiple cycles at controlled temperature |
| Product-contact Material | SS 316L, electropolished, CIP-cleanable |
| Filtration System | Plate-and-frame filter press with cartridge polish filters |
| Concentration System | Falling-film / vacuum concentrator (evaporator) with solvent recovery through the condenser return system |
| Standardisation | Assayed against the declared marker-compound specification and adjusted before drying |
| Drying System | Spray or vacuum dryer |
| Automation | PLC-based automation |
| Plant Capacity | Configured to requirement |
| Compliance | GMP hygienic design; full documentation for qualification |
| Final Product Form | Standardised extract (free-flowing, low-moisture powder where a dryer is fitted) |
Manufacturing Process
Raw Material Preparation
Botanical raw material is authenticated, tested for moisture, and milled to a uniform particle size to maximise solvent contact before extraction.
Solvent Extraction
Milled material is extracted with food- or pharma-grade solvent (alcohol / aqueous) in closed jacketed SS 316L extraction tanks (extractors) under controlled temperature and multiple cycles to maximise recovery of the target actives.
Filtration
The extract (miscella) is clarified through a plate-and-frame filter press followed by cartridge polish filters.
Concentration & Solvent Recovery
The miscella is concentrated in a falling-film / vacuum concentrator (evaporator) with integrated solvent recovery through the condenser return system.
Purification, Isolation & Standardisation
The concentrate is purified, the target actives isolated, then assayed against the declared marker-compound specification and adjusted before drying.
Drying & Quality Control
The standardised extract is spray- or vacuum-dried, then released after assay, residual-solvent, heavy-metal, microbial, and moisture testing.
Applications
- Dietary supplement and nutraceutical formulation
- Standardised botanical ingredient supply
- Pharmaceutical-adjacent ingredient manufacturing
- Functional food and beverage ingredients
- Export to regulated-market ingredient buyers
Key Features
Hygienic SS 316L Construction
Electropolished SS 316L product-contact surfaces with CIP operation between batches.
Standardised to a Declared Specification
In-process and batch-release assay are used to check the finished extract against its declared marker-compound specification.
Closed-Loop Solvent Recovery
Integrated recovery returns solvent per batch for reuse within the process.
Integrated Drying
A matched spray/vacuum dryer produces a free-flowing, low-moisture powder ready for encapsulation and blending.
Frequently Asked Questions
What is a nutraceutical extraction plant?
What is the difference between a nutraceutical extraction plant and a herbal extraction plant?
What is a standardized botanical extract?
What is the difference between a nutraceutical extraction plant and a curcumin extraction plant?
How do I set up a nutraceutical extraction plant?
What does a nutraceutical extraction plant cost?
Who manufactures nutraceutical and botanical extraction plants and equipment?
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