Synthesiser
Synthesiser
The Mechotech Synthesiser is an integrated reaction system: a reaction vessel connected to its feed tank, condenser and receiver on one skid, so that reaction, condensing, phase return or collection, and receiver management run in one connected train. It is a chemical-synthesis skid, not a peptide synthesiser; Mechotech’s peptide line is on separate pages. Mechotech’s process graphic describes reactor charging and reaction, vapour routing to the condenser, condensing with phase return or collection, vacuum operation where fitted, receiver management, recipe-driven step transitions, product discharge and system-wide CIP. The unit is designed around the client’s reaction and target output, then fabricated, installed and commissioned by Mechotech as a single scope.
The Synthesiser is built in SS 316L (or a process-appropriate grade) as a reaction vessel integrated with its feed tank, condenser and receiver, with electropolished product-contact surfaces and integrated instrumentation so the complete system can be cleaned in place between batches and operated under PLC-based control. Mechotech’s illustration shows a control panel offering automated operation, precision process control, temperature and pressure monitoring, data logging and reports, and CIP / SIP readiness. Capacity is configured to the customer’s requirement, from pilot-scale systems for process validation to larger commercial installations with modular expansion, and every unit is delivered with full documentation to support GMP qualification.
Process Flow
Technical Specifications
| Equipment Type | Synthesiser — integrated reactor, feed tank, condenser and receiver skid |
|---|---|
| System Layout | Reaction vessel with feed tank, condenser and receiver on one connected skid (as shown in Mechotech’s illustration) |
| Vessel Construction | SS 316L (or process-appropriate grade), electropolished product-contact surfaces |
| Working Principle | Reaction in the vessel, with vapours routed to the condenser and returned to the process or collected in the receiver, as the recipe requires |
| Vacuum | Vacuum operation where fitted, to support the reaction process (per the process graphic) |
| Control Functions | Automated operation, precision process control, temperature and pressure monitoring, data logging and reports, with CIP / SIP readiness (as listed on the control panel in Mechotech’s illustration); recipe-driven step transitions (per the process graphic) |
| Automation | PLC-based control with integrated instrumentation |
| Cleaning | System-wide CIP (per the process graphic) |
| Capacity | Configured to requirement — pilot to commercial, with modular expansion |
| Compliance | GMP hygienic design; full documentation for qualification |
| Output | Synthesised product, recovered solvents and intermediate products, per the process graphic |
Plant Capacities
| Scale | Typical Use | System |
|---|---|---|
| Pilot | Reaction and solvent-recovery trials | Reactor with condenser and receiver |
| Production | Commercial synthesis batches | Integrated skid, configured to the reaction |
| Large production | Higher-volume batches | Configured to the reaction and plant |
Vessel volume, condenser duty, receiver size and vacuum arrangement are configured to the confirmed batch size and reaction; no fixed volumes are quoted on this page.
Manufacturing Process
Reactor Charging & Reaction
Raw materials are charged into the reactor from the feed tank and the reaction is carried out as per recipe.
Vapour Routing to Condenser
Reaction vapours are routed from the reactor to the condenser.
Condensing & Phase Return or Collection
Vapours are condensed and returned to the process or collected, as the requirement dictates.
Vacuum Operation (Where Fitted)
Vacuum is applied, where the system is fitted with it, to support the reaction process.
Receiver Management
Receivers are managed for collection, return or further processing.
Recipe-Driven Step Transitions
Process steps are automatically transitioned as per the defined recipe.
Product Discharge
The final product is discharged from the reactor to the designated receiver or storage.
System-Wide CIP
Clean-in-place is performed for the entire system after completion of the process.
Major Plant Equipment
- Reaction vessel (SS 316L or process-appropriate grade, electropolished)
- Agitator and drive
- Feed tank
- Condenser
- Receiver(s)
- Vacuum system (where fitted)
- Skid frame and piping
- CIP / SIP-ready connections
- Instrumentation — temperature and pressure
- PLC-based control panel with recipe management and data logging
Plant Output
Applications
- Chemical synthesis with in-situ distillation or solvent recovery
- Reactions where vapours are condensed and returned to the batch (phase return)
- Pharmaceutical and nutraceutical process manufacturing
- Fine-chemical and specialty-chemical processing
Key Features
Integrated Reactor, Condenser and Receiver
The reaction vessel, feed tank, condenser and receiver are one connected skid, so reaction and distillation steps run in one system.
Phase Return or Collection
Condensate can be returned to the batch or collected in the receiver, as the recipe requires.
Recipe-Driven Operation
Process steps transition automatically as per the defined recipe, with automated operation and precision process control on the panel.
Monitoring and Records
Temperature and pressure are monitored, with data logging and reports offered on the panel.
System-Wide CIP
The whole system is cleaned in place after the process, and CIP / SIP readiness is listed on the control panel.
Scalable Capacity
The synthesiser is configured to requirement from pilot scale upward, with modular expansion.
Frequently Asked Questions
Does Mechotech supply the complete Synthesiser?
What capacities are available for the Synthesiser?
Which industries use the Synthesiser?
What is the Synthesiser?
How does the Synthesiser differ from the Synthesis Reactor?
Is this a peptide synthesiser?
What controls does the Synthesiser have?
What information is needed to specify a Synthesiser?
Which related pages does Mechotech list?
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