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CO2 Extraction Plants
CO2 Extraction Plants

CO2 Extraction Plants

CO2 Extraction Plants

Mechotech designs and manufactures turnkey CO2 (supercritical carbon dioxide) extraction plants — a solvent-free process range distinct from our steam/hydro distillation and solvent-oleoresin extraction plants — supplying the complete machinery train engineered around each feedstock and target specification.

Proven in Production

Engineering Supplied to a Working Botanical Business

Mechotech has engineered, fabricated and supplied extraction and processing equipment used by our sister concern, Sureka Life Sciences — a manufacturer of botanical extracts, ingredients and nutraceutical products. Visit Sureka Life Sciences ↗

Manufacturing Process

1

Raw Material Preparation

Raw material is cleaned, sorted, and (where required) milled to the optimal particle size to maximise extraction efficiency.

2

Supercritical CO2 Extraction

Prepared material is charged into the high-pressure SS 316L extraction vessel, where CO2 is pressurised and heated past its critical point to act as a solvent-free extraction medium, drawing out the target oil.

3

Separation

The CO2-oil mixture is passed to a separator vessel where pressure is reduced, causing the CO2 to revert to gas and release the extracted oil.

4

CO2 Recovery & Recirculation

Released CO2 gas is recompressed, condensed, and recirculated back into the extraction cycle, minimising solvent consumption.

5

Collection & Quality Control

The extracted oil is collected and each batch verified by GC-MS and physical parameters (specific gravity, refractive index) before release.

Applications

  • Aromatherapy, fragrance, perfumery, and flavour applications
  • Pharmaceutical standardised ingredient supply
  • Nutraceutical capsule, tablet, and supplement manufacturing
  • Food, flavour, and beverage applications
  • Export to regulated-market ingredient buyers

Key Features

  • GMP Hygienic SS 316L Construction

    Electropolished SS 316L product-contact surfaces designed for hygienic operation, with CIP operation between batches; documentation supports the customer's GMP qualification.

  • Closed-Loop CO2 Recovery & Recirculation

    Integrated recovery recompresses and recirculates CO2 per batch, reducing fresh CO2 make-up.

  • Solvent-Free Process

    Supercritical CO2 extraction uses CO2, rather than a conventional organic solvent, as the extraction medium.

  • High-Pressure Rated Vessels

    Extraction and separator vessels are engineered and certified for the high operating pressures required by the supercritical CO2 process.

  • Scalable Batch Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Showing 74 products

Alfalfa Leaf Wax (CO₂)

Alfalfa Leaf Wax (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process alfalfa leaves to recover leaf wax fraction. We supply the machinery for…

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Almond Oil (CO₂)

Almond Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process almond kernels to recover almond oil. We supply the machinery for the route…

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Amaranth Oil (CO2)

Amaranth Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Amaranth Oil. We supply the complete machinery to process Amaranth into a CO2…

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Avocado Oil (CO₂)

Avocado Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process avocado pulp to recover avocado oil. We supply the machinery for the route…

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Baobab Seed Oil (CO₂)

Baobab Seed Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process baobab seeds to recover baobab seed oil. We supply the machinery for the…

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Black Pepper Oil (CO₂)

Black Pepper Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process black pepper berries to recover piperine and pepper oil. We supply the…

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Cardamom Oil (CO2)

Cardamom Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Cardamom oil. We supply the complete machinery to process Cardamom (pods) into a…

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Chilli Seed Oil (CO₂)

Chilli Seed Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process chilli seeds to recover chilli seed oil. We supply the machinery for the…

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Cinnamon Bark Oil (CO2)

Cinnamon Bark Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Cinnamon Bark Oil. We supply the complete machinery to process Cinnamon Bark…

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Clove Bud Oil (CO2)

Clove Bud Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Clove Bud Oil. We supply the complete machinery to process Clove Bud (buds) into…

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Coffee Oil (CO₂)

Coffee Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process coffee beans to recover coffee oil. We supply the machinery for the route…

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Coriander Seed Oil (CO2)

Coriander Seed Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Coriander Seed Oil (Coriandrum sativum). We supply the complete machinery to…

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Cumin Oil (CO2)

Cumin Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for Cumin Oil (Cuminum cyminum). We supply the complete machinery to process Cumin…

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Fenugreek Oil (CO2)

Fenugreek Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for fenugreek oil (Trigonella foenum-graecum). Supercritical CO2 extraction of…

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Ginger Oil (CO2)

Ginger Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for ginger oil (Zingiber officinale). Supercritical CO2 extraction of ginger rhizome…

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Black Cumin (Kalonji) Seed Oil (CO₂)

Black Cumin (Kalonji) Seed Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process black cumin seeds to recover thymoquinone-rich oil. We supply the machinery…

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Nannochloropsis Algae EPA-Rich Oil (CO₂)

Nannochloropsis Algae EPA-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process Nannochloropsis algae to recover EPA-rich oil. We supply the machinery for…

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Schizochytrium Algae DHA-Rich Oil (CO₂)

Schizochytrium Algae DHA-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process Schizochytrium algae to recover DHA-rich oil. We supply the machinery for…

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Turmeric Oil (CO2)

Turmeric Oil (CO2)

Mechotech designs and manufactures turnkey CO2 extraction plants for turmeric oil (Curcuma longa). Supercritical CO2 extraction recovers the oil…

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Bergamot Peel Oil (CO₂)

Bergamot Peel Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process bergamot peel to recover bergamot oil. We supply the machinery for the…

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Blackcurrant Seed GLA-Rich Oil (CO₂)

Blackcurrant Seed GLA-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process blackcurrant seeds to recover GLA-rich oil. We supply the machinery for the…

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Borage Seed GLA-Rich Oil (CO₂)

Borage Seed GLA-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process borage seeds to recover GLA-rich oil. We supply the machinery for the route…

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Hemp Seed Oil (CO₂)

Hemp Seed Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cannabis hemp seeds to recover hemp seed oil. We supply the machinery for…

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Canola Seed Oil (CO₂)

Canola Seed Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process canola seeds to recover canola oil. We supply the machinery for the route…

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Cashew Nut Shell Anacardic Acid Oil (CO₂)

Cashew Nut Shell Anacardic Acid Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cashew nut shell to recover anacardic acid oil. We supply the machinery for…

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Cedarwood Cedrol Oil (CO₂)

Cedarwood Cedrol Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cedarwood to recover cedrol. We supply the machinery for the route selected…

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Chilli Fruit Capsaicinoids (CO₂)

Chilli Fruit Capsaicinoids (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process chilli fruit to recover capsaicinoids. We supply the machinery for the…

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Chrysanthemum Flower Oil (CO₂)

Chrysanthemum Flower Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process chrysanthemum flowers to recover chrysanthemum oil. We supply the machinery…

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Cinnamon Cassia Bark Oil (CO₂)

Cinnamon Cassia Bark Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cinnamon cassia bark to recover cassia oil. We supply the machinery for the…

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Mixed Citrus Peel Essential Oil (CO₂)

Mixed Citrus Peel Essential Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process mixed citrus peel to recover citrus essential oil. We supply the machinery…

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Cocoa Butter (CO₂)

Cocoa Butter (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cocoa beans to recover cocoa butter. We supply the machinery for the route…

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Coconut Copra Oil (CO₂)

Coconut Copra Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process coconut copra to recover coconut oil. We supply the machinery for the route…

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Cubeb Berry Oil (CO₂)

Cubeb Berry Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process cubeb berries to recover cubeb oil. We supply the machinery for the route…

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Curry Leaf Oil (CO₂)

Curry Leaf Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process curry leaves to recover curry leaf oil. We supply the machinery for the…

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Davana Leaf Oil (CO₂)

Davana Leaf Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process davana leaves to recover davana oil. We supply the machinery for the route…

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Evening Primrose Seed GLA-Rich Oil (CO₂)

Evening Primrose Seed GLA-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process evening primrose seeds to recover GLA-rich oil. We supply the machinery for…

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Fish Processing Trimmings Omega-3 Oil (CO₂)

Fish Processing Trimmings Omega-3 Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process fish processing trimmings to recover omega-3 oil. We supply the machinery…

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Geranium Leaf Oil (CO₂)

Geranium Leaf Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process geranium leaves to recover geraniol-rich oil. We supply the machinery for…

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Ginger Lily Oil (CO₂)

Ginger Lily Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process ginger lily rhizome to recover ginger lily oil. We supply the machinery for…

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Hazelnut Oil (CO₂)

Hazelnut Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process hazelnut kernels to recover hazelnut oil. We supply the machinery for the…

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Jojoba Seed Wax Esters (CO₂)

Jojoba Seed Wax Esters (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process jojoba seeds to recover jojoba wax esters. We supply the machinery for the…

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Juniper Berry Oil (CO₂)

Juniper Berry Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process juniper berries to recover juniper oil. We supply the machinery for the…

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Kaffir Lime Leaf Citronellal-Rich Oil (CO₂)

Kaffir Lime Leaf Citronellal-Rich Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process kaffir lime leaves to recover citronellal-rich oil. We supply the machinery…

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Kokum Seed Butter (CO₂)

Kokum Seed Butter (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process kokum seeds to recover kokum butter. We supply the machinery for the route…

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Krill Omega-3 Phospholipid Oil (CO₂)

Krill Omega-3 Phospholipid Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process krill biomass to recover omega-3 phospholipid oil. We supply the machinery…

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Lavender Flower Linalyl Acetate (CO₂)

Lavender Flower Linalyl Acetate (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process lavender flowers to recover linalyl acetate. We supply the machinery for…

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Lime Peel Oil (CO₂)

Lime Peel Oil (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process lime peel to recover lime oil. We supply the machinery for the route…

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Long Pepper Piperine Oleoresin (CO₂)

Long Pepper Piperine Oleoresin (CO₂)

Mechotech designs and manufactures turnkey extraction plants that process long pepper fruit to recover piperine oleoresin. We supply the machinery…

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Frequently Asked Questions

What is the difference between a CO2 extraction plant and a distillation or oleoresin extraction plant?
A CO2 extraction plant uses supercritical carbon dioxide as a solvent-free extraction medium under high pressure, rather than steam/hydro distillation (used for essential oils) or food-grade organic solvents (used for oleoresins). It is a distinct process and equipment train from both. If you need the steam-distilled essential oil or the solvent oleoresin instead, see our essential oil distillation plants or spices oleoresin extraction plants.
What is supercritical CO2 (SCFE) extraction?
It is an extraction method that uses carbon dioxide held above its critical point (about 31°C and 7.4 MPa). In this supercritical state CO2 flows through a botanical bed like a gas but dissolves compounds like a liquid, then leaves no residue when the pressure is released — producing a clean, high-purity extract. See our Supercritical CO2 (SCFE) Extraction Plant page for full technical detail.
Why choose CO2 extraction over conventional solvent extraction?
CO2 extraction is solvent-free and residue-free, runs at low temperature to protect heat-sensitive actives and aromas, and its selectivity can be tuned by pressure and temperature. That makes it well suited to premium food, nutraceutical, pharmaceutical and fragrance ingredients where purity and quality are critical.
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