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Tomar
Seeds & Berries Distillation Plants

Tomar

Tomar Seeds & Berries Distillation Plants — Mechotech

Tomar

Mechotech designs and manufactures turnkey seeds & berries distillation plants for Tomar. The product tree lists the entry as Tomar (Seed), and Mechotech’s legacy page describes Tomar as Zanthoxylum rhetsa, a spice and medicinal plant of the Indian subcontinent and Southeast Asia, whose dried fruits and seeds yield an aromatic oil that the page says contains linalool, terpineol, limonene and methyl cinnamate. The Sureka Life Sciences (SLS) catalogue lists Tomar Seed Distillation with Zanthoxylum armatum as the botanical source and linalool as the offering grade, so the two sources name different species. The species and the feed form are confirmed with the client before the plant is configured.

Mechotech’s Tomar plant is configured around the raw material and the target oil. It is built in SS 316L with integrated condensers and oil–water separation, PLC-based automation and full documentation, and is delivered as a commissioned turnkey system. The distillation mode and operating parameters are established during process development and pilot validation.

Technical Specifications

ProductTomar Essential Oil Distillation Plant
Raw MaterialTomar seeds and dried fruits (Zanthoxylum species, to be confirmed)
Botanical NameNot settled: Mechotech’s legacy page names Zanthoxylum rhetsa, while the Sureka Life Sciences catalogue entry for Tomar Seed Distillation lists Zanthoxylum armatum; the species is confirmed with the client
Plant Part / Feed FormSeeds, as the product tree lists them; the legacy page describes the dried fruits and seeds (the exact form, whole or crushed, is confirmed with the client)
Marker CompoundLinalool (per the Sureka Life Sciences catalogue entry; the legacy page also names terpineol, limonene and methyl cinnamate among the oil’s components)
Product CategorySeeds & Berries Distillation Plants
Extraction MethodSteam, hydro, vacuum or pressure distillation — selected for the volatility and heat-sensitivity of the target oil
Product-contact MaterialSS 316L
CondensationMulti-tube condenser with chilled-water circulation
Oil–Water SeparationStainless-steel Florentine flask
FinishingPolish filtration; drying over anhydrous sodium sulphate or by vacuum
AutomationPLC-based
Plant CapacityConfigured to requirement
Utility RequirementsSteam, chilled/cooling water, compressed air and power (project-specific)
ComplianceGMP hygienic design; full documentation for qualification
Final Product FormTomar essential oil; aromatic hydrosol as co-product

Plant Capacities

Plant ScaleRaw Material ThroughputTypical Use
PilotConfigured to your feedstock and trial planProduct development, parameter validation
Semi-CommercialConfigured between pilot and commercial scaleScale-up trials, contract manufacturing
CommercialConfigured to raw-material supply and confirmed buyer volumeCommercial production

Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.

Manufacturing Process

1

Raw Material Preparation

Dried Tomar seed and fruit is cleaned and, where required, coarsely crushed so that steam can reach the oil-bearing tissue and the charge packs evenly in the still; the degree of crushing is set during process development.

2

Charging & Distillation

The prepared Tomar charge is loaded into the SS 316L still and distilled by steam, hydro, vacuum or pressure distillation, selected during process development for the volatility and heat-sensitivity of the target oil.

3

Condensation

Vapours pass through a multi-tube condenser with chilled-water circulation, condensing the oil and hydrosol.

4

Oil–Water Separation

Condensate is separated in a stainless-steel Florentine flask; the oil is collected and the hydrosol is drawn off and can be recovered as a co-product.

5

Polishing & Drying

The crude oil is polish-filtered and dried over anhydrous sodium sulphate or by vacuum to remove residual moisture.

6

Quality Control

Each batch is sampled for GC-MS profile and physical parameters — specific gravity, refractive index, optical rotation — against the client’s specification.

Major Plant Equipment

  • Seed cleaning and crushing system
  • Perforated basket or false-bottom charge support
  • SS 316L distillation still / extractor
  • Multi-tube condenser with chilled-water circulation
  • Stainless-steel Florentine flask (oil–water separator)
  • Polish filtration system
  • Drying unit (anhydrous sodium sulphate or vacuum)
  • CIP system
  • PLC-based automation and instrumentation

Plant Output

Tomar essential oilAromatic hydrosol (co-product)

Applications

  • Aromatherapy and perfumery
  • Massage products
  • Personal-care products
  • Natural insect-repellent formulations (catalogue use area)

Key Features

  • SS 316L Construction

    Product-contact surfaces are SS 316L for corrosion resistance and product purity, with CIP capability between batches.

  • Efficient Condensation

    Multi-tube condensers with chilled-water circulation condense the volatile oil and hydrosol and limit loss of volatile top-notes.

  • Configurable Distillation Mode

    The still is configured for steam, hydro, vacuum or pressure distillation, selected during process development for the seed or berry charge and the target oil.

  • Hydrosol Recovery

    Integrated oil–water separation allows the aromatic hydrosol to be drawn off and recovered as a co-product.

  • Scalable Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Tomar?
Yes. Mechotech supplies the complete turnkey plant for Tomar — engineered, fabricated at our Hyderabad facility, installed and commissioned as a single integrated system. Final process parameters are established during process development and pilot validation.
What specification can the Tomar plant achieve?
The plant is configured to the client’s target specification for Tomar; the specification achieved is established during process development and pilot validation, and batch-release testing with certificate-of-analysis documentation is defined with the client.
What production capacities are available for the Tomar plant?
Capacity for the Tomar plant is configured to raw-material supply, confirmed buyer volume and investment timeline, starting at pilot scale; a pilot plant is recommended to validate parameters before scaling.
Which application areas does the catalogue list for the Tomar plant?
For this oil, the Sureka Life Sciences catalogue lists aromatherapy and perfumery, massage therapy, personal care products and insect repellent among its application areas; these are catalogue use areas, not performance claims by Mechotech.
Which part of Tomar is processed in the distillation plant?
The product tree lists Tomar as seed, under Seeds & Berries Distillation Plants, and Mechotech’s legacy page describes the dried fruits and seeds. The exact form, whole or crushed, is confirmed with the client before the plant is configured.
How is Tomar oil produced in the plant?
The prepared Tomar charge is loaded into an SS 316L still and distilled by steam, hydro, vacuum or pressure distillation, selected for the volatility and heat-sensitivity of the target oil. Vapours are condensed in a multi-tube condenser, the oil and hydrosol are separated in a Florentine flask, and the crude oil is polish-filtered and dried before GC-MS and physical-parameter testing.
Which species is Tomar on this page?
The sources disagree. Mechotech’s legacy page names Zanthoxylum rhetsa, while the Sureka Life Sciences catalogue lists Zanthoxylum armatum with linalool (CAS 91770-90-0 in that entry). This page records both and does not choose; the species and the target oil are confirmed with the client before the plant is configured.
What does the legacy page say the oil contains?
Mechotech’s legacy page describes a warm, spicy, floral oil with a composition that includes linalool, terpineol, limonene and methyl cinnamate. It gives no percentages, and the Sureka Life Sciences catalogue lists linalool as the offering grade without a percentage, so no figures are stated here; the oil specification is agreed with the client.
How does Tomar differ from the other Zanthoxylum pages?
Xanthoxylum / Timur is a separate leaves distillation entry for the genus, listed as leaves and berries, and Sichuan Pepper Husk (Sanshool Oleoresin, CO2) is a CO2 extraction product. The part, the route and the species differ, so confirm which one is wanted.
Which neighbouring plants does the product tree list with Tomar?
Mechotech’s product tree lists these plants next to Tomar (Seed): Sugandha Kokila and Star Anise Seeds. The hub is Seeds & Berries Distillation Plants.

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