Helichrysum Gymnocephalum
Helichrysum Gymnocephalum
Mechotech designs and manufactures turnkey flower and buds distillation plants for Helichrysum gymnocephalum flowers. The plant recovers essential oil by distillation for the catalogue’s aromatherapy, perfumery, cosmetic and pharmaceutical topical applications. It is a separate species from Helichrysum italicum (immortelle), which has its own page.
Mechotech’s Helichrysum gymnocephalum plant is configured around the raw material and the target oil. It is built in SS 316L with integrated condensers and oil–water separation, PLC-based automation and full documentation, and is delivered as a commissioned turnkey system. The distillation mode and operating parameters are established during process development and pilot validation.
Technical Specifications
| Product | Helichrysum Gymnocephalum Distillation Plant |
|---|---|
| Botanical Name | Helichrysum gymnocephalum (DC.) Humbert |
| Raw Material | Helichrysum gymnocephalum flowers |
| Plant Part / Feed Form | Flowers (exact feed form confirmed with the client) |
| Marker Compound | 1,8-cineole (per the Sureka Life Sciences catalogue entry for Helichrysum Gymnocephalum Distillation) |
| Product Category | Flower & Buds Oils Distillation Plants |
| Extraction Method | Steam, hydro, vacuum or pressure distillation — selected for the volatility and heat-sensitivity of the target oil |
| Product-contact Material | SS 316L |
| Condensation | Multi-tube condenser with chilled-water circulation |
| Oil–Water Separation | Stainless-steel Florentine flask |
| Finishing | Polish filtration; drying over anhydrous sodium sulphate or by vacuum |
| Automation | PLC-based |
| Plant Capacity | Configured to requirement |
| Utility Requirements | Steam, chilled/cooling water, compressed air and power (project-specific) |
| Compliance | GMP hygienic design; full documentation for qualification |
| Final Product Form | Helichrysum gymnocephalum essential oil; aromatic hydrosol as co-product |
Plant Capacities
| Plant Scale | Raw Material Throughput | Typical Use |
|---|---|---|
| Pilot | Configured to your feedstock and trial plan | Product development, parameter validation |
| Semi-Commercial | Configured between pilot and commercial scale | Scale-up trials, contract manufacturing |
| Commercial | Configured to raw-material supply and confirmed buyer volume | Commercial production |
Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.
Manufacturing Process
Raw Material Preparation
Helichrysum flowers are sorted and cleaned of foreign matter and, where required, dried so that the charge packs evenly in the still.
Charging & Distillation
The prepared Helichrysum Gymnocephalum charge is loaded into the SS 316L still and distilled by steam, hydro, vacuum or pressure distillation, selected during process development for the volatility and heat-sensitivity of the target oil.
Condensation
Vapours pass through a multi-tube condenser with chilled-water circulation, condensing the oil and hydrosol.
Oil–Water Separation
Condensate is separated in a stainless-steel Florentine flask; the oil is collected and the hydrosol is drawn off and can be recovered as a co-product.
Polishing & Drying
The crude oil is polish-filtered and dried over anhydrous sodium sulphate or by vacuum to remove residual moisture.
Quality Control
Each batch is sampled for GC-MS profile and physical parameters — specific gravity, refractive index, optical rotation — against the client’s specification.
Major Plant Equipment
- Flower cleaning, sorting and drying system
- Perforated basket or false-bottom charge support
- SS 316L distillation still / extractor
- Multi-tube condenser with chilled-water circulation
- Stainless-steel Florentine flask (oil–water separator)
- Polish filtration system
- Drying unit (anhydrous sodium sulphate or vacuum)
- CIP system
- PLC-based automation and instrumentation
Plant Output
From Plant to Product
Helichrysum Gymnocephalum Distillation
This botanical is also in the product range of Sureka Life Sciences, our sister concern in botanical ingredients.
Applications
- Respiratory-support and congestion-relief aromatherapy blends
- Skin and wound-care formulations (antiseptic use)
- Pain, sore-muscle and joint-discomfort relief products
- Aromatherapy and emotional well-being blends
- Natural perfumery and fine fragrance compositions
- Cosmetics and personal care
- Spa and massage oil products
- Natural air fresheners and home fragrance diffusers
Key Features
SS 316L Construction
Product-contact surfaces are SS 316L for corrosion resistance and product purity, with CIP capability between batches.
Efficient Condensation
Multi-tube condensers with chilled-water circulation condense the volatile oil and hydrosol and limit loss of volatile top-notes.
Configurable Distillation Mode
The still is configured for steam, hydro, vacuum or pressure distillation, selected during process development for the volatility and heat-sensitivity of the target oil.
Hydrosol Recovery
Integrated oil–water separation allows the aromatic hydrosol to be drawn off and recovered as a co-product.
Scalable Capacity
Plants are configured to requirement from pilot scale upward, with modular expansion.
Frequently Asked Questions
Does Mechotech supply the complete machinery for Helichrysum Gymnocephalum?
What specification can the Helichrysum Gymnocephalum plant achieve?
What production capacities are available for the Helichrysum Gymnocephalum plant?
Which part of Helichrysum Gymnocephalum is processed in the distillation plant?
How is Helichrysum Gymnocephalum oil produced in the plant?
How does this page differ from the Helichrysum Italicum page?
Which related plants does the catalogue list with Helichrysum Gymnocephalum?
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