Rose Essential Oil
Rose Essential Oil
Mechotech designs and manufactures turnkey flower & buds oils distillation plants for Rose. The product tree lists the entry as Rose (Flower) under Flower & Buds Oils Distillation Plants. Mechotech’s legacy page for the Rose Flower Distillation Plant describes hydro-distillation of Rosa damascena petals to produce rose essential oil (rose otto) and rose water (the hydrosol), using copper or stainless-steel pot stills with stainless-steel condensers and a hydrosol return (cohobation) to recover water-soluble aroma compounds such as 2-phenylethanol. The Sureka Life Sciences (SLS) catalogue lists Rose Distillation with Rosa Indica as the botanical source and citronellol as the offering grade, which differs from the legacy species. This page is the distillation route; the concrete and absolute route is on a separate page.
Mechotech’s Rose plant is configured around the raw material and the target oil. It is built in SS 316L with integrated condensers and oil–water separation, PLC-based automation and full documentation, and is delivered as a commissioned turnkey system. The distillation mode and operating parameters are established during process development and pilot validation.
Technical Specifications
| Product | Rose Essential Oil Distillation Plant |
|---|---|
| Raw Material | Rose flower (petals) |
| Botanical Name | Rosa damascena (per Mechotech’s legacy page for the Rose Flower Distillation Plant); the Sureka Life Sciences catalogue entry for Rose Distillation lists Rosa Indica (see the FAQ on the species conflict) |
| Plant Part / Feed Form | Flower (petals), as the product tree lists it; the legacy page describes fresh petals (the exact form and harvest handling are confirmed with the client) |
| Marker Compound | Citronellol (per the Sureka Life Sciences catalogue entry; Mechotech’s legacy page also names citronellol and 2-phenylethanol as defining compounds of rose otto) |
| Product Category | Flower & Buds Oils Distillation Plants |
| Extraction Method | Steam, hydro, vacuum or pressure distillation — selected for the volatility and heat-sensitivity of the target oil |
| Product-contact Material | SS 316L |
| Condensation | Multi-tube condenser with chilled-water circulation |
| Oil–Water Separation | Stainless-steel Florentine flask |
| Finishing | Polish filtration; drying over anhydrous sodium sulphate or by vacuum |
| Automation | PLC-based |
| Plant Capacity | Configured to requirement |
| Utility Requirements | Steam, chilled/cooling water, compressed air and power (project-specific) |
| Compliance | GMP hygienic design; full documentation for qualification |
| Final Product Form | Rose essential oil (rose otto); rose water (aromatic hydrosol) as a major co-product |
Plant Capacities
| Plant Scale | Raw Material Throughput | Typical Use |
|---|---|---|
| Pilot | Configured to your feedstock and trial plan | Product development, parameter validation |
| Semi-Commercial | Configured between pilot and commercial scale | Scale-up trials, contract manufacturing |
| Commercial | Configured to raw-material supply and confirmed buyer volume | Commercial production |
Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.
Manufacturing Process
Raw Material Preparation
Fresh rose petals are collected and prepared promptly after picking, sorted and cleaned of stalks and debris, and charged to the still without compaction so that water and steam circulate evenly; the legacy page describes the work as time-sensitive, and the handling is set during process development.
Charging & Distillation
The prepared Rose charge is loaded into the SS 316L still and distilled by steam, hydro, vacuum or pressure distillation, selected during process development for the volatility and heat-sensitivity of the target oil. For rose, Mechotech’s legacy page describes hydro-distillation in a pot still and a hydrosol return (cohobation) that recycles the collected rose water to the still to recover water-soluble aroma compounds; whether cohobation is included is agreed with the client.
Condensation
Vapours pass through a multi-tube condenser with chilled-water circulation, condensing the oil and hydrosol.
Oil–Water Separation
Condensate is separated in a stainless-steel Florentine flask; the oil is collected and the hydrosol is drawn off and can be recovered as a co-product.
Polishing & Drying
The crude oil is polish-filtered and dried over anhydrous sodium sulphate or by vacuum to remove residual moisture.
Quality Control
Each batch is sampled for GC-MS profile and physical parameters — specific gravity, refractive index, optical rotation — against the client’s specification.
Major Plant Equipment
- Petal sorting and cleaning system
- Perforated basket or charge support
- SS 316L distillation still / extractor
- Multi-tube condenser with chilled-water circulation
- Stainless-steel Florentine flask (oil–water separator)
- Polish filtration system
- Drying unit (anhydrous sodium sulphate or vacuum)
- CIP system
- PLC-based automation and instrumentation
Plant Output
From Plant to Product
Rose Distillation
This botanical is also in the product range of Sureka Life Sciences, our sister concern in botanical ingredients.
Applications
- Fine perfumery and natural fragrance compositions (per Mechotech’s legacy page)
- Cosmetics and personal-care products such as creams, serums and body oils (per the legacy page)
- Rose water (hydrosol) for toners, food flavouring and traditional preparations (per the legacy page)
- Aromatherapy blends (per the legacy page)
Key Features
SS 316L Construction
Product-contact surfaces are SS 316L for corrosion resistance and product purity, with CIP capability between batches.
Efficient Condensation
Multi-tube condensers with chilled-water circulation condense the volatile oil and hydrosol and limit loss of volatile top-notes.
Configurable Distillation Mode
The still is configured for hydro, steam, vacuum or pressure distillation, selected during process development; Mechotech’s legacy page describes hydro-distillation of rose petals, with copper or stainless-steel pot stills and a hydrosol return as options.
Hydrosol Recovery
Integrated oil–water separation allows the aromatic hydrosol to be drawn off and recovered as a co-product.
Scalable Capacity
Plants are configured to requirement from pilot scale upward, with modular expansion.
Frequently Asked Questions
Does Mechotech supply the complete machinery for Rose?
What specification can the Rose plant achieve?
What production capacities are available for the Rose plant?
Which end uses are listed for the Rose plant?
Which part of Rose is processed in the distillation plant?
How is Rose oil produced in the plant?
Which rose species is on this page?
What is rose water, and is it produced in this plant?
How does this page differ from the other Rose pages?
Which neighbouring plants does the product tree list with Rose?
Ready to discuss your project?
Get a free quote and technical consultation from our engineering team.