Magnolia
Magnolia
Mechotech designs and manufactures turnkey floral concrete and absolute extraction plants for magnolia flowers. Mechotech’s legacy page describes magnolia as a luxurious floral with creamy, citrusy and slightly spicy notes, widely used in high-end perfumery, aromatherapy and luxury cosmetics, and names Magnolia grandiflora, Magnolia champaca and Magnolia alba. The plant produces a floral concrete by hexane extraction and an absolute by ethanol washing of the concrete. The species is confirmed with the client; separate pages cover Champa and the Magnolia / White Champac distillation route.
Mechotech’s magnolia plant follows the floral-concrete route: extraction of the flowers with food-grade hexane to a concrete, filtration and quality check, ethanol washing of the concrete to an absolute, then ethanol recovery and concentration. It is built in SS 316L with solvent recovery, PLC-based automation and full documentation, and is delivered as a commissioned turnkey system. Solvents, temperatures and cycle times are established during process development and pilot validation.
Technical Specifications
| Product | Magnolia Floral Concrete & Absolute Extraction Plant |
|---|---|
| Botanical Name | Magnolia grandiflora (Sureka Life Sciences catalogue); Mechotech’s legacy page also names Magnolia champaca and Magnolia alba — species confirmed with the client |
| Raw Material | Magnolia flowers |
| Plant Part / Feed Form | Flowers (exact form, such as fresh or dried, confirmed with the client) |
| Extract Type | Floral concrete and absolute |
| Marker Compound | Magnolol (catalogue marker per the Sureka Life Sciences entry for Magnolia Extract, floral concrete and absolute) |
| Extraction Method | Solvent extraction with food-grade hexane to concrete; ethanol washing of the concrete to absolute |
| Product-contact Material | SS 316L |
| Filtration | Concrete filtration and quality check |
| Concentration | Solvent recovery; ethanol recovery and absolute concentration |
| Automation | PLC-based |
| Plant Capacity | Configured to requirement |
| Utility Requirements | Steam, chilled/cooling water, compressed air and power (project-specific) |
| Compliance | GMP hygienic design; solvent-handling areas specified for flammable solvents; full documentation for qualification |
| Final Product Form | Magnolia floral concrete; magnolia absolute |
Plant Capacities
| Plant Scale | Raw Material Throughput | Typical Use |
|---|---|---|
| Pilot | Configured to your feedstock and trial plan | Product development, parameter validation |
| Semi-Commercial | Configured between pilot and commercial scale | Scale-up trials, contract manufacturing |
| Commercial | Configured to raw-material supply and confirmed buyer volume | Commercial production |
Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.
Manufacturing Process
Floral Material Harvesting & Preparation
Magnolia flowers are received, inspected and prepared for extraction; handling time and condition are set with the client because flower aroma is perishable.
Hexane Extraction (Concrete Production)
The prepared flowers are extracted with food-grade hexane in closed SS 316L extraction vessels, and the solvent is removed and recovered to leave the floral concrete.
Concrete Filtration & Quality Check
The concrete is filtered and checked against the agreed specification before the absolute stage.
Ethanol Washing (Absolute Production)
The concrete is washed with ethanol, which takes up the aromatic fraction and leaves the waxes largely undissolved.
Ethanol Recovery & Absolute Concentration
The ethanolic solution is filtered and concentrated and the ethanol recovered, giving the absolute.
Quality Control & Packaging
The absolute is tested against the client’s specification and packed with batch documentation.
Major Plant Equipment
- Flower receiving and preparation area
- Closed SS 316L extraction vessels for hexane extraction
- Solvent storage tanks and transfer pumps
- Filtration system for miscella and concrete
- Evaporator and concrete stripping vessel
- Ethanol washing vessel and filtration unit
- Absolute recovery and concentration unit
- Solvent recovery system with condensers
- CIP system
- PLC-based automation and instrumentation
Plant Output
From Plant to Product
Magnolia Extract
This botanical is also in the product range of Sureka Life Sciences, our sister concern in botanical ingredients.
Applications
- Perfumery
- Aromatherapy
- Skin-care and cosmetics
- Dietary supplements (as listed by Sureka Life Sciences)
- Oral-care products (as listed by Sureka Life Sciences)
Key Features
Two-Stage Concrete-to-Absolute Route
The line produces a floral concrete first and then an absolute by ethanol washing, so either form can be taken as the finished product.
Solvent Recovery
Hexane and ethanol are recovered through the plant’s condenser-based solvent recovery system.
Flammable-Solvent Safety
Solvent-handling areas are specified for flammable solvents; the hazardous-area scope and any certification are confirmed per project.
SS 316L Construction
Product-contact surfaces are SS 316L, with CIP capability between batches.
Scalable Capacity
Plants are configured to requirement from pilot scale upward, with modular expansion.
Frequently Asked Questions
Does Mechotech supply the complete machinery for Magnolia?
What specification can the Magnolia plant achieve?
What production capacities are available for the Magnolia plant?
Which industries use the magnolia plant?
Which part and species of magnolia are processed?
How is magnolia absolute produced in the plant?
What is the difference between a floral concrete and an absolute?
Which marker does the magnolia extract carry?
How does the Magnolia page differ from the Champa and Magnolia / White Champac pages?
Which related floral concrete and absolute plants does Mechotech list?
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