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German Chamomile
Floral Concrete & Absolute Extraction Plants

German Chamomile

German Chamomile Floral Concrete & Absolute Extraction Plants — Mechotech

German Chamomile

Mechotech designs and manufactures turnkey floral concrete and absolute extraction plants for German chamomile (Matricaria chamomilla). The product tree lists German Chamomile under Floral Concrete & Absolute Extraction Plants: the flowers are extracted with a food-grade solvent to a concrete, which is washed with ethanol to an absolute. The essential-oil route, where the blue oil is distilled, is listed on a separate page.

Mechotech’s German chamomile plant follows the catalogue floral-concrete route: solvent extraction of the flowers to a concrete, filtration and quality check, ethanol washing of the concrete to an absolute, then ethanol recovery and concentration. It is built in SS 316L with solvent recovery, PLC-based automation and full documentation, and is delivered as a commissioned turnkey system. Solvents, temperatures and cycle times are established during process development and pilot validation.

Technical Specifications

ProductGerman Chamomile Floral Concrete & Absolute Extraction Plant
Botanical NameMatricaria chamomilla L.
Raw MaterialGerman chamomile flowers
Plant Part / Feed FormFlowers (exact form, such as fresh or dried, confirmed with the client)
Marker Compoundα-Bisabolol (per the Sureka Life Sciences catalogue entry for German Chamomile Extract, floral concrete and absolute)
Extract TypeFloral concrete and absolute
Extraction MethodSolvent extraction with food-grade hexane to concrete; ethanol washing of the concrete to absolute
Product-contact MaterialSS 316L
FiltrationConcrete filtration and quality check
ConcentrationVacuum evaporation with solvent recovery; ethanol recovery and absolute concentration
AutomationPLC-based
Plant CapacityConfigured to requirement
Utility RequirementsSteam, chilled/cooling water, compressed air and power (project-specific)
ComplianceGMP hygienic design; solvent-handling areas engineered for flammable solvents; full documentation for qualification
Final Product FormGerman chamomile floral concrete; German chamomile absolute

Plant Capacities

Plant ScaleRaw Material ThroughputTypical Use
PilotConfigured to your feedstock and trial planProduct development, parameter validation
Semi-CommercialConfigured between pilot and commercial scaleScale-up trials, contract manufacturing
CommercialConfigured to raw-material supply and confirmed buyer volumeCommercial production

Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.

Manufacturing Process

1

Floral Material Preparation

German chamomile flowers are received, inspected and prepared for extraction; handling time and condition are set with the client.

2

Hexane Extraction (Concrete Production)

Flowers are extracted with food-grade hexane in closed SS 316L extraction vessels, and the solvent is stripped under vacuum to leave the floral concrete.

3

Concrete Filtration & Quality Check

The concrete is filtered and checked against the agreed specification before the absolute stage.

4

Ethanol Washing (Absolute Production)

The concrete is washed with ethanol, which dissolves the aromatic fraction and leaves the waxes largely undissolved.

5

Ethanol Recovery & Absolute Concentration

The ethanolic solution is filtered, concentrated under vacuum and the ethanol recovered, giving the absolute.

6

Quality Control & Packaging

The absolute is tested against the client’s specification and packed with batch documentation.

Major Plant Equipment

  • Flower receiving and preparation area
  • Closed SS 316L extraction vessels for hexane extraction
  • Solvent storage tanks and transfer pumps
  • Filtration system for miscella and concrete
  • Vacuum evaporator and concrete stripping vessel
  • Ethanol washing vessel and chilling / cold-filtration unit
  • Solvent recovery system with condensers and vacuum pumps
  • CIP system
  • PLC-based automation and instrumentation

Plant Output

German chamomile floral concreteGerman chamomile absolute

From Plant to Product

German Chamomile Extract

This botanical is also in the product range of Sureka Life Sciences, our sister concern in botanical ingredients.

Applications

  • Skin-care and wound-care formulations
  • Sleep and relaxation products
  • Digestive-comfort products
  • Functional foods and cosmetics
  • Aromatherapy

Key Features

  • Two-Stage Concrete-to-Absolute Route

    The line produces a floral concrete first and then an absolute by ethanol washing, so either form can be taken as the finished product.

  • Closed-Loop Solvent Recovery

    Hexane and ethanol are recovered through condenser-return systems and reused between batches.

  • Flammable-Solvent Safety

    Solvent-handling areas are engineered with flame-proof provisions.

  • SS 316L Construction

    Product-contact surfaces are SS 316L, with CIP capability between batches.

  • Scalable Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for German Chamomile?
Yes. Mechotech supplies the complete turnkey plant for German Chamomile — engineered, fabricated at our Hyderabad facility, installed and commissioned as a single integrated system. Final process parameters are established during process development and pilot validation.
What specification can the German Chamomile plant achieve?
The plant is configured to the client’s target specification for German Chamomile; the specification achieved is established during process development and pilot validation, and each batch is released with batch-release testing and certificate-of-analysis documentation.
What production capacities are available for the German Chamomile plant?
Capacity for the German Chamomile plant is configured to raw-material supply, confirmed buyer volume and investment timeline, starting at pilot scale; a pilot plant is recommended to validate parameters before scaling.
Which part of German chamomile is processed?
The catalogue lists German chamomile flowers (Matricaria chamomilla). The exact form is confirmed with the client before the plant is configured.
What is the difference between a floral concrete and an absolute?
A concrete is the waxy solvent extract of the flowers. An absolute is made by washing the concrete with ethanol to take up the aromatic fraction and leave most waxes behind. The plant can supply either form.
How does this page differ from Mechotech’s other chamomile pages?
This page covers floral concrete and absolute by solvent extraction. German Chamomile / Blue Chamomile covers essential-oil distillation, including the chamazulene-rich blue oil, Roman Chamomile covers the different species Chamaemelum nobile, and Chamomile Dry Extract is a solvent extract standardised on apigenin by HPLC.
Which related plants does the catalogue list?
Related concrete-and-absolute pages include Frangipani, Jasmine, Rose Concrete & Absolute and Tuberose. The hub is Floral Concrete & Absolute Extraction Plants.
Which marker defines German chamomile on the concrete and absolute route?
The Sureka Life Sciences catalogue lists α-bisabolol as the marker compound of German chamomile extract (floral concrete and absolute). Mechotech’s legacy listing for the distillation route describes the oil as rich in chamazulene, α-bisabolol (10–30%) and bisabolol oxides; those figures belong to the distilled oil on the German Chamomile / Blue Chamomile page, not to the absolute, whose specification is agreed with the buyer.

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