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Berries - Sumac
Natural Colour Extraction Plants

Berries - Sumac

Berries - Sumac Natural Colour Extraction Plants — Mechotech

Berries - Sumac

Mechotech designs and manufactures turnkey natural colour extraction plants for Berries - Sumac. We supply the complete machinery to process sumac berries into an extract configured to the client’s target specification. The raw material is listed in the Natural Colour Extraction Plants category of the Mechotech catalogue, alongside the separate Leaves - Sumac page.

Mechotech's Berries - Sumac plant is configured around the specific chemistry and processing requirements of Berries - Sumac. Built in SS 316L with integrated solvent recovery, automation, and full documentation, each plant is delivered as a commissioned turnkey system.

Technical Specifications

ProductBerries - Sumac Extraction Plant
Raw MaterialSumac berries (catalogue name: Berries - Sumac)
Botanical NameRhus spp. (the sumac genus, described as a rich natural tannin source in the Mechotech sumac article; the species is not stated in the catalogue)
Plant Part / Feed FormBerries (fruit clusters); exact feed form confirmed with the client
Process CategoryNatural Colour Extraction Plants
Extract TypeStandardised dry extract (powder)
Extraction MethodFood-grade solvent (alcohol / aqueous) extraction in closed, jacketed SS 316L extractors
Product-contact MaterialSS 316L, electropolished, CIP-cleanable
Filtration SystemPlate-and-frame filter press with cartridge polish filtration
Concentration SystemFalling-film / vacuum evaporator with closed-loop solvent recovery
Drying SystemSpray dryer or vacuum dryer
Utility RequirementsSteam, chilled/cooling water, vacuum, compressed air, soft water, power (project-specific)
AutomationPLC-based automation
Plant CapacityConfigured to requirement
ComplianceGMP hygienic design; full documentation for qualification
Final Product FormFree-flowing standardised extract powder

Plant Capacities

Plant ScaleRaw Material ThroughputTypical Use
PilotConfigured to your feedstock and trial planProduct development, parameter validation
Semi-CommercialConfigured between pilot and commercial scaleContract manufacturing, scale-up trials
CommercialConfigured to raw-material supply and confirmed buyer volumeCommercial production at confirmed buyer volume

Capacity is configured to raw-material supply and confirmed buyer volume; we recommend a pilot plant to validate process parameters before scaling.

Manufacturing Process

1

Raw Material Preparation

Berries - Sumac raw material is authenticated, tested for moisture, and milled to a uniform particle size to maximise solvent contact before extraction.

2

Extraction

Milled Berries - Sumac is extracted with food-grade solvent (alcohol / aqueous) in closed jacketed SS 316L extractors under controlled temperature and multiple cycles to maximise recovery of the target actives.

3

Filtration

The extract (miscella) is clarified through a plate-and-frame filter press followed by cartridge polish filters.

4

Concentration & Solvent Recovery

The miscella is concentrated in a falling-film / vacuum evaporator, with solvent recovered through the condenser return system.

5

Standardisation

The concentrate is assayed and adjusted to the declared target specification before drying.

6

Drying & Quality Control

The standardised Berries - Sumac extract is spray- or vacuum-dried, then released after assay, residual-solvent, heavy-metal, microbial, and moisture testing.

Major Plant Equipment

  • Raw material authentication, cleaning and moisture testing
  • Mill (size reduction)
  • Jacketed SS 316L extraction vessels
  • Plate-and-frame filter press
  • Cartridge polish filters
  • Falling-film / vacuum evaporator
  • Closed-loop solvent recovery system (condenser return)
  • Spray dryer / vacuum dryer
  • CIP (clean-in-place) system
  • PLC-based automation panel

Plant Output

Berries - Sumac extract — standardised to the declared target specification

Applications

  • Natural colourant and dye ingredient supply (natural colour extraction category)
  • Tannin-bearing natural extract supply (sumac, genus Rhus, is described as a rich tannin source)

Key Features

  • SS 316L Construction

    Electropolished SS 316L product-contact surfaces with CIP operation between batches.

  • Closed-Loop Solvent Recovery

    Integrated condenser-return recovery reuses solvent between batches and reduces solvent loss.

  • Standardised to Specification

    In-process and batch-release assay are used to check the finished extract against the agreed target specification.

  • Integrated Drying

    A matched spray/vacuum dryer produces a free-flowing, low-moisture powder ready for encapsulation and blending.

  • Scalable Batch Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Berries - Sumac?
Yes. Mechotech supplies the complete turnkey plant for Berries - Sumac — engineered, fabricated at our Hyderabad facility, installed and commissioned as a single integrated system. Final process parameters are established during process development and pilot validation.
What specification can the Berries - Sumac plant achieve?
The plant is configured to the client’s target specification for Berries - Sumac; the specification achieved is established during process development and pilot validation, and batch-release testing with certificate-of-analysis documentation is defined with the client.
What production capacities are available for the Berries - Sumac plant?
Capacity for the Berries - Sumac plant is configured to raw-material supply, confirmed buyer volume and investment timeline, starting at pilot scale; a pilot plant is recommended to validate parameters before scaling.
Which industries use the Berries - Sumac plant?
The catalogue lists Berries - Sumac in the natural colour extraction category; the applications on this page are limited to natural colourant and tannin-bearing extract supply. Any other end use is confirmed with the client before the plant is configured.
How is Berries - Sumac extract produced in Mechotech's extraction plant?
Raw material is authenticated, moisture-tested and milled, then extracted with food-grade solvent (alcohol / aqueous) in closed jacketed SS 316L extractors over multiple cycles. The miscella is clarified through a plate-and-frame filter press and cartridge polish filters, concentrated in a falling-film / vacuum evaporator with closed-loop solvent recovery, standardised, and spray- or vacuum-dried; each batch is released after assay, residual-solvent, heavy-metal, microbial and moisture testing. The line sits within Mechotech's Natural Colour Extraction Plants range.
How does Berries - Sumac differ from the Leaves - Sumac pages?
Berries - Sumac covers the berry (fruit) raw material. Mechotech lists the leaf raw material separately as Leaves - Sumac and Leaves - Tea / Sumac; the leaf is the material described in the article on grey-to-black colour extraction from sumac leaves, where sumac tannins react with iron to give grey and black shades. The catalogue does not state a colour shade for the berry raw material, so the target colour is confirmed with the client.
Which plant part and species are processed for Berries - Sumac?
The catalogue lists the raw material as Berries - Sumac. The species within the sumac genus (Rhus) and the feed form are not stated in the catalogue and are confirmed with the client before the plant is configured.

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