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Roots - Iris
Natural Colour Extraction Plants

Roots - Iris

Roots - Iris Natural Colour Extraction Plants — Mechotech

Roots - Iris

Mechotech designs and manufactures turnkey natural colour extraction plants for iris roots. In the Mechotech catalogue, Roots - Iris is listed in the Grey to Black Colour group alongside Galls - Oak Galls, Leaves - Sumac, Hulls - Walnut, Dried Bean - Black Beans, Grains - Black Rice and Vegatables - Balck Carrot / Black Currant. No Mechotech article, case study or legacy page describes iris root colour: the iris species, the pigment, the shade and the extraction route are not stated in any source, so they are confirmed with the client before the plant is configured. Mechotech’s Grey to Black Colour hub page describes two colour mechanisms in the group, iron-tannate colour from tannin-rich materials reacted with iron, and anthocyanins in pigmented grains, beans and vegetables, but does not say which applies to iris. This page is separate from the Iris / Orris distillation page, which is a different product and route.

Mechotech’s Roots - Iris plant is configured around the raw material and the target colour extract. It is built in SS 316L with integrated solvent recovery, automation and full documentation, and is delivered as a commissioned turnkey system. Because no Mechotech source describes iris root pigments or a colour route, the line is specified generically for solid-liquid extraction, filtration, vacuum concentration and standardisation, and the solvent system, extraction conditions, any iron reaction and the pH are established during process development and pilot validation on the client’s iris root.

Technical Specifications

ProductRoots - Iris Natural Colour Extraction Plant
Raw MaterialIris roots (catalogue name: Roots - Iris); the species is not stated in the catalogue
Botanical NameNot stated for this colour entry in any Mechotech source; the iris species is confirmed with the client (the separate Iris / Orris page names Iris germanica and Iris pallida for orris oil, which does not settle the colour entry)
Plant Part / Feed FormRoots as named in the catalogue; cleaned and size-reduced before extraction; the exact root or rhizome form is confirmed with the client
Colour GroupGrey to Black Colour (see the Grey to Black Colour page)
Colour-forming ComponentsNot stated in any Mechotech source; the pigment, the colour mechanism within the Grey to Black group and the target shade are confirmed with the client and established during process development
Process CategoryNatural Colour Extraction Plants
Extract TypeNatural colour extract (liquid concentrate or dried powder, per specification)
Extraction MethodClosed jacketed SS 316L extraction at controlled temperature; solvent system (water, alcohol / aqueous or other) and conditions confirmed during process development
Product-contact MaterialSS 316L
Filtration SystemPlate-and-frame filter press with cartridge polish filters
Concentration SystemFalling-film / vacuum evaporator with solvent recovery where a solvent is used
Drying SystemSpray or vacuum dryer, where a powder is required
AutomationPLC-based
Plant CapacityConfigured to requirement
Utility RequirementsSteam, chilled/cooling water, compressed air and power (project-specific)
ComplianceGMP hygienic design; full documentation for qualification
Final Product FormNatural colour extract (grey to black colour group)

Plant Capacities

Plant ScaleRaw Material ThroughputTypical Use
PilotConfigured to your feedstock and trial planProduct development, parameter validation
Semi-CommercialConfigured between pilot and commercial scaleScale-up trials, contract manufacturing
CommercialConfigured to raw-material supply and confirmed buyer volumeCommercial production

Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.

Manufacturing Process

1

Raw Material Preparation

Iris root is authenticated, washed free of soil, tested for moisture and size-reduced so the extraction liquor can reach the tissue; the particle size is set during process development.

2

Extraction

The prepared root is extracted in closed jacketed SS 316L vessels at controlled temperature over several cycles. The solvent system, temperature and pH are not described by any Mechotech source for this raw material and are set during process development.

3

Filtration

The extract is separated from the spent root and clarified through a plate-and-frame filter press followed by cartridge polish filters.

4

Concentration & Solvent Recovery

The extract is concentrated in a falling-film / vacuum evaporator, with solvent recovered through the condenser return system where a solvent is used.

5

Standardisation

The concentrate is assayed and adjusted to the declared target colour specification, such as shade and colour strength. Whether an iron reaction is part of the route is not stated in any source and is decided in trials.

6

Drying & Quality Control

The standardised extract is supplied as a liquid concentrate or spray- or vacuum-dried to a powder, per specification, then released after assay, residual-solvent (where a solvent is used), heavy-metal, microbial and moisture testing.

Major Plant Equipment

  • Raw material cleaning, authentication and moisture testing
  • Size-reduction system
  • Closed jacketed SS 316L extraction vessels
  • Solvent storage tanks
  • Plate-and-frame filter press
  • Cartridge polish filtration
  • Falling-film / vacuum evaporator
  • Solvent recovery unit and condensers
  • Standardisation / blending vessel
  • Spray or vacuum dryer
  • CIP system
  • Automation and instrumentation

Plant Output

Natural colour extract (grey to black colour group), as a liquid concentrate or dried powder per specification

Applications

  • Natural colour and dye ingredient supply
  • Cosmetic and personal-care colour applications (subject to the shade obtained)
  • Food colour applications (subject to approval of the specific colour in each market)

Key Features

  • SS 316L Construction

    Electropolished SS 316L product-contact surfaces with CIP operation between batches.

  • Route Set on the Client’s Iris Root

    No source describes iris root pigments, so solvent, conditions and shade are established on pilot runs with the client’s material rather than assumed.

  • Closed-Loop Solvent Recovery

    Where a solvent is used, integrated condenser-return recovery reuses solvent between batches and reduces solvent loss.

  • Standardised to Specification

    In-process and batch-release assay are used to check the finished extract against the agreed target specification, such as shade and colour strength.

  • Scalable Batch Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Roots - Iris?
Yes. Mechotech supplies the complete turnkey plant for Roots - Iris — engineered, fabricated at our Hyderabad facility, installed and commissioned as a single integrated system. Final process parameters are established during process development and pilot validation.
What specification can the Roots - Iris plant achieve?
The plant is configured to the client’s target specification for Roots - Iris; the specification achieved is established during process development and pilot validation, and batch-release testing with certificate-of-analysis documentation is defined with the client.
What production capacities are available for the Roots - Iris plant?
Capacity for the Roots - Iris plant is configured to raw-material supply, confirmed buyer volume and investment timeline, starting at pilot scale; a pilot plant is recommended to validate parameters before scaling.
Which industries use the Roots - Iris plant?
The end-use areas listed for Roots - Iris are given under Applications. The end use, the colour shade and the target specification are confirmed with the client before the plant is configured.
Which iris and which part does this page cover?
The catalogue lists Roots - Iris in the Grey to Black Colour group without naming a species or the root form, and no Mechotech article, case study or legacy page describes iris root colour. The species and the exact root or rhizome form are therefore confirmed with the client before the plant is configured.
What colour does iris root give?
No source states it. The catalogue groups the raw material under Grey to Black Colour, and the hub page describes iron-tannate colour from tannin-rich materials and anthocyanin colour from pigmented grains, beans and vegetables, without saying which applies to iris. The pigment and the shade are established during process development rather than assumed.
Is this the same as the Iris / Orris page?
No. Iris / Orris is the distillation route for orris root, listed under Roots & Husk Distillation Plants, and it is a different product. This page is the natural colour route for iris roots in the Grey to Black Colour group.
How is the extraction route chosen without a source?
The plant is specified generically for solid-liquid extraction, filtration, vacuum concentration and standardisation, and the solvent, temperature, pH and any iron reaction are set on a pilot run with the client’s iris root. This is the same approach used on Mechotech’s other natural colour pages where no source describes the pigment.
Where does this page sit in the Grey to Black Colour range?
Roots - Iris is part of the Grey to Black Colour group (hub page: Grey to Black Colour). The product tree lists these neighbouring pages in the group: Galls - Oak Galls; Leaves - Sumac; Hulls - Walnut; Dried Bean - Black Beans; Grains - Black Rice; Vegatables - Balck Carrot / Black Currant. The overall catalogue hub is Natural Colour Extraction Plants.

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