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Roots - Dandelion
Natural Colour Extraction Plants

Roots - Dandelion

Roots - Dandelion Natural Colour Extraction Plants — Mechotech

Roots - Dandelion

Mechotech designs and manufactures turnkey natural colour extraction plants for dandelion root. In the Mechotech catalogue, Roots - Dandelion is listed in the Brown Colour group alongside Bark - Oak Bark / Birch, Hulls - Walnut, Grinds - Coffee, Plant - Yellow Dock, Woody Stems - Ivy, Shoots - Golden Rod and Leaves - Tea / Sumac. According to Mechotech’s article on brown colour extraction from dandelion roots, the plant is Taraxacum officinale, and the thick taproot carries tannins and phenolic acids (the article names chlorogenic and caffeic acid) that give a pale to medium brown in water; roasting the root drives browning reactions that deepen the colour to a coffee-like brown through melanoidin-type pigments, so the roast level sets the shade, from amber and golden brown to deep chocolate brown. Because the coloured species are tannins and browning polymers rather than anthocyanins, the article describes the colour as stable across a wide pH range and tolerant of heat. This page is the colour route; the dandelion extract powder page is a separate extract-powder product.

Mechotech’s Roots - Dandelion plant is configured around the raw material and the target colour extract. It is built in SS 316L with integrated automation and full documentation, and is delivered as a commissioned turnkey system. The article describes a roast-then-extract route: washed, trimmed and chopped taproot is dried, roasted at a controlled temperature to develop the colour, ground and extracted with hot water at 70 to 95 degrees Celsius, with a second pass over the spent root, followed by pressing, filtration, vacuum concentration and either a liquid concentrate or spray drying with a carrier such as maltodextrin, standardised to a colour value. The roast level, extraction conditions and finishing form for a given project are established during process development and pilot validation.

Technical Specifications

ProductRoots - Dandelion Natural Colour Extraction Plant
Raw MaterialDandelion roots (catalogue name: Roots - Dandelion)
Botanical NameTaraxacum officinale (per Mechotech’s article)
Plant Part / Feed FormThick taproot, washed to remove soil, trimmed and chopped, dried and roasted before extraction (per the article); the exact feed form and roast level are confirmed with the client
Colour GroupBrown Colour (see the Brown Colour page)
Colour-forming ComponentsTannins and phenolic acids (the article names chlorogenic and caffeic acid) and, after roasting, melanoidin-type browning pigments; pH-stable and heat-tolerant, not an anthocyanin colour (per the article)
Process CategoryNatural Colour Extraction Plants
Extract TypeNatural colour extract (liquid concentrate or dried powder, per specification)
Extraction MethodHot-water extraction of the roasted, ground root in closed jacketed SS 316L vessels (the article gives 70 to 95 degrees Celsius) with a second pass over the spent root; route confirmed during process development
Product-contact MaterialSS 316L
Filtration SystemPlate-and-frame filter press with cartridge polish filters
Concentration SystemFalling-film / vacuum evaporator with solvent recovery where a solvent is used
Drying SystemSpray or vacuum dryer, where a powder is required
AutomationPLC-based
Plant CapacityConfigured to requirement
Utility RequirementsSteam, chilled/cooling water, compressed air and power (project-specific)
ComplianceGMP hygienic design; full documentation for qualification
Final Product FormNatural colour extract (brown colour group)

Plant Capacities

Plant ScaleRaw Material ThroughputTypical Use
PilotConfigured to your feedstock and trial planProduct development, parameter validation
Semi-CommercialConfigured between pilot and commercial scaleScale-up trials, contract manufacturing
CommercialConfigured to raw-material supply and confirmed buyer volumeCommercial production

Capacity is configured to raw-material supply, confirmed buyer volume and investment timeline; a pilot plant is recommended to validate parameters before scaling.

Manufacturing Process

1

Raw Material Preparation

Harvested taproots are washed to remove soil, trimmed and chopped; the article stresses thorough cleaning because the root is fibrous and carries field soil. The chopped root is dried to a stable moisture level so it can be roasted evenly.

2

Roasting to Develop Colour

The dried root is roasted at controlled temperature, which drives the browning reactions that deepen the natural tannin colour into a coffee-like brown. According to the article the roast level is the primary control on shade: a lighter roast gives amber to golden brown and a darker roast a deep chocolate brown. The roast profile is set during process development.

3

Extraction

The roasted, ground root is extracted with hot water in closed jacketed SS 316L vessels, typically at 70 to 95 degrees Celsius according to the article, which describes the tannins, phenolic acids and melanoidin pigments as heat-stable. A second pass over the spent root recovers residual colour; temperature and contact time are set during process development.

4

Filtration

The dark liquor is pressed off the spent root and clarified through a plate-and-frame filter press and cartridge polish filters to remove fibre and fine solids.

5

Concentration & Solvent Recovery

The clarified extract is concentrated under vacuum in a falling-film / vacuum evaporator to build colour intensity. The route described in the article uses hot water, so solvent recovery applies only where a solvent is introduced for a particular grade.

6

Standardisation, Drying & Quality Control

The concentrate is standardised to a colour value, measured as absorbance in the visible range, and to solids content; for food grades cleanliness and the absence of soil contamination also matter, per the article. It is supplied as a liquid or spray-dried with a carrier such as maltodextrin, then released after assay, heavy-metal, microbial and moisture testing.

Major Plant Equipment

  • Root washing, trimming and chopping system
  • Drying unit
  • Roasting unit (roast level sets the shade, per the article)
  • Grinding system
  • Closed jacketed SS 316L extraction vessels
  • Press and plate-and-frame filter press
  • Cartridge polish filtration
  • Falling-film / vacuum evaporator
  • Standardisation / blending vessel
  • Spray or vacuum dryer
  • CIP system
  • Automation and instrumentation

Plant Output

Natural colour extract (brown colour group), as a liquid concentrate or dried powder per specification

Applications

  • Warm coffee-like brown for herbal and coffee-substitute drinks, malt-style beverages, bakery products, sauces and confectionery (per the article)
  • Plant-derived alternative to caramel colour in clean-label formulations (per the article)
  • Natural dyeing of fibres in warm to deep brown tones, with iron or alum mordants to shift and fix the shade (per the article)
  • Natural brown tint in cosmetics and personal care (per the article)

Key Features

  • SS 316L Construction

    Electropolished SS 316L product-contact surfaces with CIP operation between batches.

  • Roast Level Sets the Shade

    The article describes amber, golden and deep chocolate browns from the same root by changing the roast, so the plant is configured around a roasting step as well as extraction.

  • pH-Stable, Heat-Tolerant Colour

    Because the colour comes from tannins and browning polymers, the article describes it as stable across a wide pH range and tolerant of heat, which allows a simple hot-water extraction rather than an acid-protected route.

  • Standardised on Colour Value

    The finished extract is standardised on colour value and solids, with batches blended to a declared strength for consistent dosing.

  • Scalable Batch Capacity

    Plants are configured to requirement from pilot scale upward, with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Roots - Dandelion?
Yes. Mechotech supplies the complete turnkey plant for Roots - Dandelion — engineered, fabricated at our Hyderabad facility, installed and commissioned as a single integrated system. Final process parameters are established during process development and pilot validation.
What specification can the Roots - Dandelion plant achieve?
The plant is configured to the client’s target specification for Roots - Dandelion; the specification achieved is established during process development and pilot validation, and batch-release testing with certificate-of-analysis documentation is defined with the client.
What production capacities are available for the Roots - Dandelion plant?
Capacity for the Roots - Dandelion plant is configured to raw-material supply, confirmed buyer volume and investment timeline, starting at pilot scale; a pilot plant is recommended to validate parameters before scaling.
Which industries use the Roots - Dandelion plant?
The end-use areas listed for Roots - Dandelion are given under Applications. The end use, the colour shade and the target specification are confirmed with the client before the plant is configured.
Which part of dandelion is processed?
Mechotech’s article takes the thick taproot of Taraxacum officinale: washed, trimmed, chopped, dried and roasted, then ground and extracted. The catalogue entry is named ‘Roots - Dandelion’ and gives no further detail, so the exact feed form and roast level are confirmed with the client before the plant is configured.
What gives dandelion root its brown colour?
According to the article, two things: the fresh root already carries tannins and phenolic acids such as chlorogenic and caffeic acid, and roasting drives browning reactions between the root’s sugars and amino compounds that form melanoidin-type pigments, much as in roasted coffee. Read more in Brown Colour Extraction from Dandelion Roots.
How is the shade of dandelion brown controlled?
The article names the degree of roasting as the main control: a lighter roast gives amber to golden brown and a darker roast a deep chocolate brown. It adds that extraction and concentration (water-to-solids ratio and degree of concentration) set the final intensity, and that iron or alum mordants shift and fix the tone in dyeing. The shade for a product is established in trials.
Is dandelion brown stable in food and beverage products?
The article describes the colour as tannins and roasting-derived melanoidins rather than anthocyanins, so it does not shift hue with pH, tolerates heat and has good light stability across a broad pH span, although very strong alkali can darken and dull the tone. Stability in a given product is confirmed in application trials.
Is this the same as the Dandelion Extract Powder page?
No. Dandelion Extract Powder is a separate extract-powder product with its own route and specification. This page is the natural colour route for dandelion root in the Brown Colour group, built on roasting and hot-water extraction of tannins and melanoidins.
Why is dandelion root a convenient raw material for colour?
The article describes dandelion root as abundant, easy to cultivate or forage and already processed commercially for roasted dandelion beverages, so colour extraction can share an existing supply and roasting chain, including by-product or off-grade roasted material. Supply, root quality and roast consistency are confirmed with the client.
Where does this page sit in the Brown Colour range?
Roots - Dandelion is part of the Brown Colour group (hub page: Brown Colour). The product tree lists these neighbouring pages in the group: Bark - Oak Bark / Birch; Hulls - Walnut; Grinds - Coffee; Plant - Yellow Dock; Woody Stems - Ivy; Shoots - Golden Rod; Leaves - Tea / Sumac. The overall catalogue hub is Natural Colour Extraction Plants.

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